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Fire Rated Plasterboard Calculator — 30 to 120 Minute Systems
Calculate board layers, screws, joint tape, and compound for fire-rated partition and wall lining systems (EI30–EI120, BS EN 1364-1).
Total area to be boarded on one side
Typically 300mm for fire-rated, 600mm standard
Per sheet of Fireline plasterboard
10% recommended for straight walls, 15% for complex layouts
300mm in the field of the board (200mm at external corners/openings) per British Gypsum White Book
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How We Calculate This
This calculator determines the number of fire-rated plasterboard sheets, screws, joint tape, and compound needed for your chosen fire-resistance period. It uses indicative tested-system build-ups from British Gypsum (Gyproc Fireline range); non-loadbearing partitions are tested to BS EN 1364-1 and classified EI per BS EN 13501-2.
The formula
Total boards = (Wall area ÷ Board area) × Number of layers × Wastage factor
Screws follow British Gypsum White Book fixing: the outer (face) board is fixed at the perimeter plus intermediate stud positions at 300mm centres, while any inner layers are perimeter-fixed only at 300mm (200mm applies only at external corners/openings). Joint tape (~1.8 m/m²) and jointing compound (~0.4 kg/m², taping plus two finish coats) are typical taping-and-jointing estimates, not manufacturer figures — confirm against your jointing product's stated coverage.
Indicative layer configurations
- 30 min (EI30): 1 × 12.5mm Fireline (one side)
- 60 min (EI60): 2 × 12.5mm Fireline (one side)
- 90 min (EI90): 2 × 15mm Fireline (one side)
- 120 min (EI120): 2 × 15mm Fireline (one side)
Fire resistance (the EI period, BS EN 13501-2) is a property of the complete tested system — studs, fixings and insulation together, not the board thickness alone — so the exact build-up must be taken from the specific British Gypsum (or Knauf) tested-system datasheet for the assembly you are building. These per-side quantities assume the same build-up on both sides of the partition.
Frequently Asked Questions
For a 60-minute (EI60) fire resistance, you typically need two layers of 12.5mm Gyproc Fireline plasterboard on each side of a steel or timber stud partition. This gives a total board thickness of 25mm per side. Some systems achieve 60 minutes with a single 15mm Fireline board, but the double-layer 12.5mm system is more common in UK commercial fit-outs. The rating is a property of the whole tested system, so always work to a specific British Gypsum White Book partition spec.
For fire-rated systems, you must use the correct length drywall screws. For a single 12.5mm layer, use 25mm screws. For double layers, the first layer uses 25mm screws and the second layer uses 42mm or 45mm screws to penetrate through both boards into the stud. Per the British Gypsum White Book, fix at 300mm centres in the field of the board, reducing to 200mm only at external corners and openings. On two-layer systems the inner board is perimeter-fixed at 300mm and the outer board is fixed at the perimeter plus intermediate stud positions at 300mm. Always confirm against the specific tested system.
Standard paper joint tape is acceptable for most fire-rated plasterboard systems. The joints should be taped and filled with appropriate jointing compound (not self-adhesive mesh tape, which is not suitable for fire-rated joints). The key is ensuring all joints are properly sealed with no gaps, as the tape and compound help maintain the fire barrier at the board joints.
Gyproc Fireline (a Type F board to BS EN 520) contains glass fibre reinforcement that improves fire resistance. A single 12.5mm Fireline board achieves 30 minutes fire resistance within a tested system, compared to approximately 20 minutes for standard wallboard. For rated fire partitions (EI30 and above), you must use Fireline or an equivalent fire-rated board — standard plasterboard alone will not achieve the required rating.
Yes — for a fire partition to achieve its rated performance, both sides must be boarded to the tested specification. An EI60 partition typically needs 2 × 12.5mm Fireline on each side (4 layers total). Our calculator covers one side — double the quantities if you are boarding both sides of a new partition.
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Last updated: March 2026
Verified against UK standards · estimates only, confirm with your supplier.